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Medical Field

Monitor casing and membrane

Assembly

Not satisfied with the work of a previous manufacturer, one of our valued customers came to us looking to upgrade the display enclosure and membrane switch panel of this medical-class rehabilitation indoor spin bike. The tight deadline fit us perfectly, because at SUNEX, we pride ourselves in taking your products to the next level in no time.

Every step of the way, we provide high-quality, comprehensive one-stop services for all your prototyping, design evaluation, and mass production needs.

When we first get hold of a product, we listen closely to our customer’s vision and see how we can best use our expertise to bring that vision to life. During this initial evaluation stage, we take pride in making critical adjustments, whether it be reducing the thickness of the product to reduce costs or strengthening its structural design, with SUNEX, the result is always win-win.

We use cutting-edge technology during prototyping to enhance the exterior design and durability of your product. We advanced from vacuum forming to plastic molding and now use electric discharge machining (EDM) to create perfect surface finishes. After we finalize a design, we immediately provide multiple prototypes to customers allowing them to confirm and fine-tune anything from button opacity to panel assembly. After one month of testing, we showcase our products before starting mass production and delivery. At SUNEX, we strive to perfect every detail.

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For this product, we focused on resolving panel and membrane button issues. For the panels, this meant adjusting thickness and addressing problems that arise during the manufacturing process, like draft angles, ribs, appearance, nut insert-molding, and positioning points.

Having been vacuum-processed, this product was unnecessarily thick, with uneven panels and a less-than-desirable appearance. After an initial evaluation, our customer approved our suggestions of thickness reduction and a round of plastic injection molding. During the manufacturing process, we found the initial product design lacked a draft angle, so to save time and cost, we added one that complemented its appearance. We maintained the product’s strength and sleek exterior by placing ribs in its interior and used electronic discharge machining (EDM) to provide our customer with ample samples and textures to choose from.

Assembling products using plastic screw holes causes unnecessary damage. At SUNEX, we offer a superior “copper nut over-molding” process that prevents damage and increases panel fitting stability. We even apply foolproof positioning points to the enclosure to further prevent assembly issues. The result is an assembly process as fast as it is effective.

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When it comes to membrane switches, we deliver the features customers value, like button sensitivity and color saturation and opacity. We offer highly receptive feedback mechanisms that bolster button sensitivity and enhance value. We even adjust color and saturation to optimize product appeal that offers a clear and vivid LED display.

From the initial design to prototyping and delivery, we go over every detail for our valued customers. We add value to your product at every step and reduce future risks and costs by tirelessly adjusting, testing, and communicating until your product is ready for mass production. At SUNEX, we leave no doubt that satisfaction is guaranteed.

For evaluation, prototyping, testing, and mass production, SUNEX is your one-stop shop for all your manufacturing needs. We work in a variety of industries and offer a no minimum order requirement to facilitate your inventory and reduce costs, allowing you to focus on research and development and your business and market presence.

From the smallest detail to the finished product, we’ve got you covered. At SUNEX, we don’t just grow with you, we grow for you.

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